Quality Control

The Manufacturing process

All Winnard Brake Discs and Drums are manufactured according to our drawings and material specifications with stringent monitoring processes during manufacturing. The vast majority are produced in TS16949 approved factories with TUV certification. Illustrated below are some of the latest state of the art production facilities.

TUV

Smelting

Electric furnacess provide controlled smelt and the ability to re-use machined turnings.
Smelting
 

Auto Pouring

Auto pouring provides complete metalurgical analysis and adjustment at the point of pouring.
Auto Pouring
 

Core Making

To create the venting design
Core Making
 

Machining

CNC lathes ensure tight tolerance control.
Machining
 

Balance checking

 
Balancing

 

Chemical Analysis

 
Chemical Analysis
 

Hardness Checking

 

Hardness Checking

 

Dimensional Checking

 
CMM

Manufacturing Videos

Brake Disc and Brake Drum production

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Quality control

For your peace of mind

All Winnard Brake Discs and Brake Drums are manufactured to our specifications and controlled through our stringent quality control procedures.

Engineering drawing

To ensure complete dimensional and material conformity we check every batch through our quality control system which utilise our two three dimensional Co-ordinate Measuring Machines (C.M.M's)

CMM

Systems and Procedures

Our ISO9001 approved quality control procedures, which have been incorporated into our bespoke product database and manufacturing control systems, provide us with the necessary knowledge and structure to control the quality of our Commercial Vehicle Brake Discs and Brake Drums.

Every part checked is recorded on our "in-house" designed and created manufacturing database which integrates with our full systems software.

Qualit Control Database

Quality Control

Quality Control Database

Not all Brake Discs are the same

Without specialised measuring equipment and detailed material analysis it is impossible to ascertain the quality of any Brake Discs supplied. Even with this equipment you still require the technical knowledge and engineering experience to interpret the information.

Cut away Brake Disc

Better by design.

It is our continuing aim to improve the quality of the products we manufacture. Our Product Development and Engineering Departments are always striving to improve the design and operation of our products.

Design and Development

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Brake Disc Service Guide

An over view of common Brake Disc operational conditions.

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Brake Drum Service Guide

An over view of common Brake Drum operational conditions.

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About Us

Thos. Winnard & Sons Ltd have been manufacturing commercial vehicle Brake Drums since 1930 and Brake Discs since 1960.

Engineering Wire Drawing

Enginnering Wire Drawing

IB Brake Pads

We are the U.K.'s leading after market supplier with Original Equipment supply credentials. We have one of the most comprehensive ranges available in Europe covering a large range of applications.

Barbot 120

Extensive Stock Holding and Range

For further information on Winnard's history click here.

Manual Lathe

To discover more about our products please explore our web site or contact us.